Product Description

Product Description:

Product Picture

These stainless steel shaft couplers allow you to couple 2 size shafts together. They can be used for connecting motor shafts to drive shafts, or 2 different-sized shafts. These shaft couplers have a length of 0.75″, a outer diameter of 0.42″, and couple 1/4″ to 5mm shafts.

Connect this to that with a set-screw coupler. These couplers are made of machined aluminum and have a spiral cut that makes them slightly flexible so they can be fit to 2 shafts even if they are not perfectly co-linear and will help reduce binding effects.  

This coupler will connect a 5mm diameter shaft to an 8mm diameter shaft. A perfect add on for motors. Comes with 2 sets of double set-screws (two per side) for secure attachment. You’ll need a 2mm allen wrench to tighten/loosen the set-screws.

About HangZhousun
 

HangZhousun Group
Total Number of Personnel:>350 staffs (as of June.24, 2571)
Total Production scale: >35000 square meters

Head Office: HangZhousun Rubber & Plastic Technology Co.,Ltd
Founded: 2002
Location: HangZhou, ZheJiang
Main Business: Compression Molding Rubber Products & Parts, etc.

Branch Company: HangZhou Mingrui Intelligent Technology Co., Ltd
Established: 2018
Location: HangZhou, ZheJiang
Main Business: Molds, Refined Hardware, Intelligent Automation Equipment, etc.

Branch Company: ZheJiang Yousheng New Material Technology Co.,Ltd
Established: 2018
Location: HangZhou, ZheJiang
Main Business: Extrusion Molding Rubber Products & Parts, etc.

R&D and Quality Control

 

HangZhousun’s R&D team has more than 120 staff ,and gathers CHINAMFG and creative experts and professors.
Keeping responsibility in mind, R&D team brings multiple capabilities, supports HangZhousun keep leading at rubber&plastics industry.
R&D team forms strict management system on each project in compliance with latest world scientific standard and requirements.

We strictly emphasize on quality and management control.
Our R&D and production management follows TUV & IS014001 Environmental System.
Beyond these, Our finished products meet approval of ISO9001, IATF16949 & UL quality control system.
HangZhousun can make our products meet standards as customer’s demand like CE, ROHS, REACH, CP65, PAHS, FDA, TSCA,etc.
 
(IF YOU WANT MORE DETAIL INFORMATION OF OUR COMPANY AND PRODUCTS, WELCOME TO CONTACT AND CHAT WITH US. SHOULD ANY OF OUR ITEMS BE OF INTEREST TO YOU, PLEASE LET US KNOW WITH THE HOPE THAT WE MAY WORK WITH YOU IN THE FUTURE. )

Reducing Downtime and Maintenance Costs with Jaw Couplings

Jaw couplings play a crucial role in reducing downtime and maintenance costs in mechanical systems. Here’s how they contribute to improved efficiency and cost-effectiveness:

• Shock Absorption: Jaw couplings feature an elastomeric spider between the hubs, which acts as a shock absorber. It helps dampen vibrations and shock loads, protecting connected equipment from sudden impacts. By minimizing the impact of shocks and vibrations, jaw couplings extend the lifespan of components and reduce the need for frequent repairs or replacements.
• Misalignment Compensation: In real-world applications, shaft misalignment is almost unavoidable due to factors such as temperature variations, foundation settling, or minor assembly errors. Jaw couplings can accommodate angular and parallel misalignment, reducing stress on connected equipment and minimizing wear on shafts and bearings.
• Fail-Safe Design: Jaw couplings are designed with a fail-safe feature. If the elastomeric spider fails due to wear or damage, the jaws of the coupling interlock, allowing the system to continue transmitting torque. This design prevents complete coupling failure and allows the machinery to keep running until scheduled maintenance can be performed.
• Easy Installation and Replacement: Jaw couplings are relatively easy to install and replace, which helps reduce downtime during maintenance or equipment upgrades. With simple set-screw or clamp-type hubs, the couplings can be quickly installed or removed without disassembling the entire system.
• Cost-Effectiveness: Compared to some other types of couplings, jaw couplings are generally more cost-effective. They offer reliable performance and misalignment compensation at a relatively lower cost. Additionally, the extended equipment lifespan and reduced maintenance needs contribute to long-term cost savings.

By providing shock absorption, misalignment compensation, fail-safe operation, easy installation, and cost-effectiveness, jaw couplings enhance the overall reliability and efficiency of mechanical systems, leading to reduced downtime and maintenance costs.

What are the cost implications of using jaw couplings compared to other coupling types?

When considering the cost implications of using jaw couplings compared to other coupling types, several factors come into play. Jaw couplings offer certain advantages and disadvantages in terms of initial cost, maintenance, and overall performance. Here’s a breakdown of the cost considerations:

• Initial Cost: In terms of initial cost, jaw couplings are generally more budget-friendly compared to some other coupling types such as gear couplings or disc couplings. Jaw couplings have a relatively simple design, using fewer components, which often makes them more economical to manufacture and purchase.
• Maintenance: Jaw couplings have a reputation for being low-maintenance couplings. Their elastomer spider is a wear-resistant and replaceable component, which means that in case of wear or damage, only the elastomer needs to be replaced rather than the entire coupling. This feature can contribute to lower maintenance costs and reduced downtime compared to couplings with more complex designs that require complete replacements when worn or damaged.
• Performance: The cost implications of jaw couplings compared to other types are also influenced by performance considerations. Jaw couplings provide good misalignment compensation and damping of vibrations, making them suitable for a wide range of applications. However, for specific high-torque or high-precision applications, more specialized coupling types like grid couplings or disc couplings may be required. The higher performance capabilities of these couplings might justify their higher initial cost in certain scenarios.
• Application Requirements: The cost-effectiveness of jaw couplings versus other types depends on the specific requirements of the application. If a coupling’s design features align well with the application’s needs, such as handling moderate misalignment and torque levels, then a jaw coupling may be the most cost-effective choice. On the other hand, if the application demands exceptional torque capacity, high precision, or extreme environmental conditions, a more advanced and costly coupling type may be necessary.

In summary, jaw couplings generally offer a cost advantage in terms of their lower initial cost and relatively low maintenance requirements. However, the most cost-effective choice depends on the specific application and its performance demands. It is essential to evaluate factors such as torque requirements, misalignment compensation, maintenance needs, and operating conditions to determine the best coupling type that balances performance and cost-effectiveness.

Handling Angular, Parallel, and Axial Misalignment with Jaw Couplings

Jaw couplings are designed to handle various types of misalignment that can occur between the shafts they connect. These misalignments include:

• Angular Misalignment: When the shafts are not aligned in a straight line and have an angular offset, jaw couplings can accommodate this misalignment due to the flexibility of their elastomeric spider. The spider allows for a limited amount of angular movement between the hubs, reducing stress on the connected equipment.
• Parallel Misalignment: Parallel misalignment occurs when the shafts are not perfectly aligned but are parallel to each other. Jaw couplings can handle parallel misalignment to some extent, thanks to the elastomeric spider’s ability to flex and offset slight shaft misalignments.
• Axial Misalignment: Axial misalignment refers to the displacement of shafts along their rotational axis. While jaw couplings are primarily designed for torque transmission and misalignment compensation, they have limited capability to handle axial misalignment. Excessive axial misalignment can lead to premature wear and reduce the coupling’s effectiveness.

It’s important to note that jaw couplings have specific misalignment limits, and exceeding these limits can lead to increased wear and decreased performance. Regular maintenance and inspection of jaw couplings are essential to ensure they are operating within acceptable misalignment parameters.

editor by CX 2023-12-15